彭 艷,劉勇敢,楊 揚(yáng),楊 毅,劉 娜,孫 翊
(上海大學(xué)機(jī)電工程與自動(dòng)化學(xué)院,上海 200072)
果蔬具有豐富的營(yíng)養(yǎng)物質(zhì),是人類生活中必不可少的食物[1]。中國是一個(gè)農(nóng)業(yè)大國,從1994年起僅水果產(chǎn)量就已躍居世界首位[2]。根據(jù)2003年聯(lián)合國糧農(nóng)組織的統(tǒng)計(jì),中國的果蔬年產(chǎn)量約為3.58億t,約占全世界果蔬年產(chǎn)量的28%[3],截止2013年果蔬種植面積仍呈波動(dòng)增長(zhǎng)趨勢(shì)[4]。果蔬采摘是果蔬生產(chǎn)鏈中最耗時(shí)、最費(fèi)力的一個(gè)環(huán)節(jié)[5],但目前果蔬采摘作業(yè)主要依靠人工完成,存在效率低、成本高、勞動(dòng)量大等問題。近年來,由于人口老齡化問題導(dǎo)致人力資源嚴(yán)重匱乏,已成為許多發(fā)達(dá)國家和發(fā)展中國家共同面臨的問題[2]。人工采摘作業(yè)的成本在整個(gè)生產(chǎn)成本中所占比例高達(dá)33%~50%,因此實(shí)現(xiàn)果蔬采摘的自動(dòng)化作業(yè)變得越來越迫切[6-7]。然而,果蔬的生長(zhǎng)環(huán)境比較復(fù)雜,外皮大多較為脆弱,形狀也復(fù)雜多變[8],在采摘過程中極易造成損傷,這將直接影響果蔬的儲(chǔ)存、加工和銷售,從而最終影響市場(chǎng)價(jià)格和經(jīng)濟(jì)效益[9]。因此,研究和開發(fā)能夠減小果蔬損傷率的機(jī)械手對(duì)于解放勞動(dòng)力、提高生產(chǎn)效率以及保證果蔬品質(zhì)等具有重要意義。在保證穩(wěn)定抓取的前提下,有效避免機(jī)械手對(duì)果蔬的損傷、實(shí)現(xiàn)柔順作業(yè),是果蔬采摘機(jī)器人技術(shù)的研究重點(diǎn)[1,6,8-10]。
近年來,傳統(tǒng)的工業(yè)機(jī)械手相關(guān)技術(shù)已經(jīng)趨于成熟,其使用不再嚴(yán)格局限于工業(yè)環(huán)境[11],很多農(nóng)業(yè)采摘機(jī)器人的末端執(zhí)行器直接使用工業(yè)用機(jī)械手,但存在體積大、靈活性差、成本高、采摘效率低[12-13]、通用性較差、與環(huán)境的相容性較低等問題,且構(gòu)造和控制較復(fù)雜、柔性差,難以實(shí)現(xiàn)無損采摘。果蔬采摘機(jī)械手的應(yīng)用需要具有以下特點(diǎn):1)作業(yè)對(duì)象處于高度的非結(jié)構(gòu)化與不確定的未知可變環(huán)境中[14]。因此,果蔬采摘機(jī)械手要具有高度的操作對(duì)象適應(yīng)性,并且盡可能避免對(duì)周圍環(huán)境及果蔬造成破壞傷害。2)能夠應(yīng)對(duì)采摘對(duì)象的質(zhì)地脆弱易傷性及個(gè)體形狀差異性。3)結(jié)構(gòu)簡(jiǎn)單、可控性好、普及性好、可靠性高、價(jià)格合理[15]。4)包裹性強(qiáng)。傳統(tǒng)機(jī)械手與果蔬的接觸面積通常較小甚至是點(diǎn)接觸,這種機(jī)械手一般難以改變他們的形狀以適應(yīng)多變的抓握對(duì)象[14,16-17],難以與果蔬的形狀緊密匹配。針對(duì)果蔬采摘的特點(diǎn),國內(nèi)外學(xué)者對(duì)果蔬采摘機(jī)械手進(jìn)行了大量的研究工作,研制出了自由度較多的末端執(zhí)行器,如Arima等[18]研制了6自由度黃瓜采摘手;以及靈活性與柔韌性較高的欠驅(qū)動(dòng)末端執(zhí)行器和硬質(zhì)連續(xù)體執(zhí)行器,如美國俄亥俄大學(xué)的研究人員研制出了一種西紅柿采摘機(jī)械手[19]、國內(nèi)浙江大學(xué)金波等[20]研制了欠驅(qū)動(dòng)結(jié)構(gòu)的機(jī)械手等??傮w來看,這些機(jī)械手大多由剛性鉸鏈或者桿件構(gòu)成,能夠?qū)崿F(xiàn)對(duì)目標(biāo)物體精確的抓取操作,但是變形范圍小、自由度受限、剛性強(qiáng)、缺乏必要的感知能力以及柔順控制[21],即使在剛性材料表面鑲嵌一層軟體材料,也難以針對(duì)被采摘果蔬的特點(diǎn)實(shí)現(xiàn)包裹性抓取和采摘。
軟體手出現(xiàn)后,因其優(yōu)越的性能引起了國內(nèi)外學(xué)者的廣泛關(guān)注[22-26],迅速成為機(jī)器人領(lǐng)域的研究熱點(diǎn)。軟體手的設(shè)計(jì)靈感來源于自然界中的軟體動(dòng)物觸角,如水母、章魚和海星等[27-29],通常由柔軟材料制成,具有較大的變形能力和無限的自由度,可在較大范圍內(nèi)根據(jù)目標(biāo)物體的形狀改變自身的形狀和尺寸[30]。因此軟體手可通過變形實(shí)現(xiàn)與被抓取物體的形態(tài)匹配并最終實(shí)現(xiàn)穩(wěn)定的抓取動(dòng)作。
新型軟體手的出現(xiàn)為解決剛性果蔬采摘機(jī)械手靈活度差、柔順性差、自由度受限、復(fù)雜環(huán)境適應(yīng)性差等問題提供了新的思路和方法。以氣壓和線纜作為驅(qū)動(dòng),德國Festo和北京航空航天大學(xué)合作研制了象鼻+章魚觸手[31](圖1a)和氣動(dòng)肌肉[32-33]等。美國哈佛大學(xué)Whiteside課題組以彈性硅膠為材料,結(jié)合3D打印技術(shù),設(shè)計(jì)制造了以氣動(dòng)網(wǎng)絡(luò)為執(zhí)行器的軟體手[34-36](圖1b),具有承壓小、變形大[37]、運(yùn)動(dòng)靈活,能夠與環(huán)境實(shí)現(xiàn)互容等特點(diǎn);Ge等[38]提出了一種新的 4D打印技術(shù)可使軟體手具有可控的形狀記憶行為;日本東芝公司設(shè)計(jì)的Toshiba靈巧手[39](圖1c),能夠?qū)崿F(xiàn)抓取、移動(dòng)物體和擰螺釘?shù)葎?dòng)作,具有較好的柔順性[40];北航文力研究組研制的軟體手爪可以根據(jù)被抓取物體的大小形狀調(diào)整其有效長(zhǎng)度[41](圖1d);Galloway等[42]設(shè)計(jì)了基于多氣腔結(jié)構(gòu)和纖維增強(qiáng)結(jié)構(gòu)的兩款海底生物采樣軟體手(圖 1e和 1f),可以靈活地實(shí)現(xiàn)對(duì)海底多種形狀生物體的采樣。智能材料的運(yùn)用,可以直接將物理刺激轉(zhuǎn)化為位移,如介電彈性體(dielectric elastomer)[43-44](圖 1g)、導(dǎo)電聚合物(electro active polymer,EAP)[45-46]、形狀記憶合金(shape memory alloy,SMA)[47](圖1h)、形狀記憶聚合物(shape memory polymer,SMP)[48]等在軟體機(jī)器人上的應(yīng)用,具有廣闊的發(fā)展前景。因此,將軟體手應(yīng)用于水果采摘作業(yè)將有望克服傳統(tǒng)剛性機(jī)械手的缺陷,減小對(duì)果蔬的傷害。表1對(duì)比了各種機(jī)械手的相關(guān)特性[30,49],可以看出軟體手更適合于形狀多變的果蔬順應(yīng)抓取。
由于軟體手屬于近些年發(fā)展起來的新興技術(shù),因此在果蔬采摘中的應(yīng)用也處于起步階段。如意大利研究者M(jìn)uscato等[50]采用螺旋排列橡膠片開發(fā)了柑橘軟體采摘手,該軟體手通過三個(gè)手指將柑橘抓緊后,機(jī)械臂后移拉緊以便于果梗進(jìn)入切割區(qū)域(圖 2a);由 Cambridge Consultants公司研發(fā)的配有視覺系統(tǒng)的六指軟體采摘手,能夠識(shí)別果蔬類別和成熟度,并且軟體手能夠根據(jù)果蔬的形狀進(jìn)行柔順抓取[51](圖2b);Tortga AgTech公司投資設(shè)計(jì)的草莓采摘機(jī)器人,其末端執(zhí)行器采用柔軟的硅膠材料并制作成網(wǎng)格形狀,可實(shí)現(xiàn)草莓的定時(shí)柔順采摘[52](圖2c)。由此可見,軟體手在形狀和大小不同、易碎的果蔬采摘中將會(huì)發(fā)揮更大的作用。
圖1 軟體手實(shí)例Fig.1 Examples of soft robotic gripper
表1 機(jī)械手相關(guān)特性比較Table 1 Comparison of relative characteristics of manipulators
圖2 軟體采摘手[50-52]Fig.2 Soft picking grippers[50-52]
執(zhí)行器是軟體手設(shè)計(jì)的關(guān)鍵,從根本上決定了軟體手的性能。軟體手是軟體機(jī)器人領(lǐng)域的一個(gè)分支,其驅(qū)動(dòng)源的類型和結(jié)構(gòu)往往具有相通性[53]。目前較為常用的驅(qū)動(dòng)源主要包括化學(xué)反應(yīng)、電荷刺激、加壓流體、彈性材料、形狀記憶合金等。與剛性機(jī)械手相比,軟體手的控制和結(jié)構(gòu)比較簡(jiǎn)單,操作和安裝也很方便,而且具有高度的靈活性、適應(yīng)性和通用性,能夠與被抓取的果蔬形成很好的互容效果。軟體手的出現(xiàn)克服了傳統(tǒng)果蔬采摘機(jī)械手僵硬、環(huán)境適應(yīng)性差等缺陷,具有“一手多用”的功能。根據(jù)驅(qū)動(dòng)方式的不同,軟體手在果蔬采摘作業(yè)中展現(xiàn)出了不同的特點(diǎn)。
氣壓驅(qū)動(dòng)主要包括氣動(dòng)人工肌肉[54-55]和超彈性氣動(dòng)驅(qū)動(dòng)[56-59]2種方式。氣動(dòng)人工肌肉是目前較為成熟的執(zhí)行器,由外層編織套和內(nèi)層橡膠管組成,可通過驅(qū)動(dòng)氣壓的改變產(chǎn)生伸縮運(yùn)動(dòng)[60-61],其驅(qū)動(dòng)結(jié)構(gòu)如圖3a所示。加壓時(shí),氣動(dòng)肌肉膨脹,從而產(chǎn)生軸向收縮力[62];當(dāng)編織角θ0達(dá)到極限角θ時(shí)停止變形,因此可通過調(diào)節(jié)氣壓實(shí)現(xiàn)氣動(dòng)人工肌肉的收縮運(yùn)動(dòng)。
利用超彈性材料制成的氣動(dòng)執(zhí)行器是一種簡(jiǎn)單有效的執(zhí)行器,在加壓或者受力時(shí)可以產(chǎn)生大變形,主要有加壓流體彈性硅膠執(zhí)行器[63-64]和纖維增強(qiáng)執(zhí)行器[65]2大類。其中通過加壓流體驅(qū)動(dòng)的軟體手由于其質(zhì)量輕、功率高、成本低和制造容易等特點(diǎn)得到了較為廣泛的應(yīng)用,也是目前較為流行的軟體手驅(qū)動(dòng)方式之一。這種材料具有非線性特性,其結(jié)構(gòu)主要由內(nèi)嵌氣道的主體氣腔和限制層組成。如圖 3b所示,可通過調(diào)節(jié)氣室內(nèi)部氣壓△P使軟體手產(chǎn)生不同程度的彎曲變形[66-68]。另一種是通過纖維約束的思路設(shè)計(jì)的纖維增強(qiáng)型執(zhí)行器,由超彈性材料(如硅酮、軟玻璃、高密度聚乙烯纖維等)和不可伸展材料(編織物或纖維)[34,65]組合而成。當(dāng)加壓流體激活氣腔時(shí),由于纖維約束的不對(duì)稱性會(huì)驅(qū)動(dòng)空氣室延伸,實(shí)現(xiàn)彎曲變形如圖3c所示。通過改變纖維線的繞線方式和數(shù)量、增加氣室的數(shù)量均可以實(shí)現(xiàn)多種更為復(fù)雜的運(yùn)動(dòng)方式[69-70]。
當(dāng)氣壓逐漸增大時(shí),氣動(dòng)軟體手會(huì)產(chǎn)生變形,與要采摘的果蔬逐漸順應(yīng)互容,從而實(shí)現(xiàn)果蔬的包裹性采摘[70-72],如圖 4所示。氣動(dòng)軟體手具有制造方便、經(jīng)濟(jì)實(shí)用、性能穩(wěn)定等優(yōu)點(diǎn),并且適應(yīng)了果蔬采摘的特點(diǎn),使果蔬的無損采摘變?yōu)榭赡?。此外,氣?dòng)軟體手對(duì)操作者的技能要求低,更容易普及,已經(jīng)有相關(guān)成果開始商業(yè)化;但缺點(diǎn)在于對(duì)裝配精度要求較高,且需要額外的氣源作為輔助機(jī)構(gòu)。
拉線是一種柔軟且在長(zhǎng)度方向上有較高拉伸強(qiáng)度的組件,因此,能夠在軟體結(jié)構(gòu)中穿過復(fù)雜的路徑且承受較大的力而不改變自身的尺寸。拉線驅(qū)動(dòng)的基本原理是在結(jié)構(gòu)上選取一些固定點(diǎn),然后用線纜將其連接起來,并通過滑輪外連驅(qū)動(dòng)電機(jī),依靠驅(qū)動(dòng)線的收放來驅(qū)動(dòng)軟體手的動(dòng)作[73](圖5a)。這類拉線裝置具有較為復(fù)雜的結(jié)構(gòu)且需要控制系統(tǒng)[74](圖5b),因此增大了使用難度。
圖3 氣動(dòng)執(zhí)行器[67,70]Fig.3 Pneumatic actuators[67,70]
圖4 氣動(dòng)軟體手的應(yīng)用[70-72]Fig.4 Application of pneumatic soft robotic grippers[70-72]
繩纜驅(qū)動(dòng)軟體手由軟材料和欠驅(qū)動(dòng)結(jié)構(gòu)結(jié)合而成,通過對(duì)單根線纜張力的控制驅(qū)動(dòng)手指運(yùn)動(dòng),確保了對(duì)不同形狀物體的適應(yīng)能力。但是這種作動(dòng)方式類似于欠驅(qū)動(dòng),相鄰指節(jié)間存在較大位移量,故在果蔬采摘時(shí)拉線手指只能形成簡(jiǎn)單的弧面接觸,不能對(duì)形狀不規(guī)則的果蔬實(shí)現(xiàn)包裹式抓取,其應(yīng)用如圖5c、5d所示[75]??梢钥闯?,拉線軟體手的抓取效果不如氣動(dòng)軟體手。由于手指要承受線纜的拉力,因此制作拉線軟體手時(shí)一般選擇楊氏模量較大的軟材料,這也增加了拉線軟體手的抓握能力[76],可以采摘和抓取相對(duì)大或重的果蔬。拉線軟體手制作容易、成本也較低,但是受限于龐大的驅(qū)動(dòng)系統(tǒng)很難實(shí)現(xiàn)小型化和集成化[37]。
圖5 拉線軟體手[73-75]Fig.5 Pull soft robotic grippers[73-75]
形狀記憶合金 (shape memory alloy,SMA)是一種智能材料,受力易變形,表現(xiàn)出一定的被動(dòng)柔性,且溫度變化時(shí)形狀也會(huì)發(fā)生變化(如圖6a),當(dāng)材料冷卻時(shí)可回復(fù)至原來的長(zhǎng)度[77-78],屬于一種線性驅(qū)動(dòng),有彎曲和扭轉(zhuǎn) 2種作動(dòng)方式[79],具有較高的質(zhì)量應(yīng)力比,被廣泛應(yīng)用于軟體手的驅(qū)動(dòng)。
這種材料的變化特性源于材料本身的相變,可根據(jù)操作對(duì)象的形狀做出自適應(yīng)調(diào)整,而且SMA控制方便,無需外加輔助裝置(包括壓縮機(jī)、泵、閥門等)[80],通過改變電流脈沖信號(hào)的形式可以控制SMA材料的變形。在果蔬采摘應(yīng)用中該作動(dòng)方式可以實(shí)現(xiàn)柔順采摘果蔬作業(yè)并且能夠?qū)咝纬砂j(luò)保護(hù)。由于執(zhí)行器的剛度低、柔性好,不僅對(duì)于外皮精致的小型果蔬會(huì)有較好的采摘效果,而且可在狹小空間內(nèi)對(duì)抓取目標(biāo)進(jìn)行操作。不僅如此,智能材料本身作為執(zhí)行器可實(shí)現(xiàn)對(duì)軟體手的精確控制且具備感知能力,因此可根據(jù)外果皮的要求調(diào)整抓取力。但是該材料的響應(yīng)頻率有限,驅(qū)動(dòng)速率比較低[81],會(huì)對(duì)果蔬采摘的效率造成影響。此外這種軟體執(zhí)行器較為柔軟、承載能力較小,采摘果蔬時(shí)容易受到周圍障礙物的干擾,且抓取不穩(wěn)定。由于該執(zhí)行器的制造成本高、技術(shù)還不夠成熟,因此目前在果蔬采摘中的應(yīng)用率相對(duì)較低。圖6b、6c為其夾持作動(dòng)圖[78]。
圖6 SMA軟體手[78-79]Fig.6 SMA soft robotic grippers[78-79]
電活性聚合物執(zhí)行器(electro active polymer,EAP)是一類易受電場(chǎng)影響而發(fā)生伸縮、彎曲、束緊或膨脹等形變的柔性智能材料[82-83]。根據(jù)電活性聚合物致動(dòng)機(jī)理可以分為離子型(Ionic)和電子型(Dielectric)2大類[84]。在EAP薄膜兩側(cè)覆蓋柔順的電極,當(dāng)對(duì)其施加外在電場(chǎng)或電壓刺激時(shí),EAP薄膜在電場(chǎng)的作用下會(huì)產(chǎn)生變形運(yùn)動(dòng)。由于其響應(yīng)速度快且變形量大,得到了廣泛的關(guān)注[85],其電子型介電彈性執(zhí)行器的原理如圖7a所示[86]。
這種執(zhí)行器可以承受很大的變形,同時(shí)維持較大的輸出力[87],而且完全電控,執(zhí)行作動(dòng)時(shí)不需要額外的輔助機(jī)構(gòu)。在果蔬采摘中,可根據(jù)果蔬的形狀做出自適應(yīng)調(diào)整,對(duì)果蔬形成包裹抓取,并且采摘抓取比較穩(wěn)定,響應(yīng)速率快,如圖7b、7c所示[88-90]。但是離子型EAP軟體手機(jī)械強(qiáng)度較低,容易受到果蔬周圍障礙物的阻擋,而電子型EAP軟體手需要較大的電壓支撐。有研究表明,對(duì)于60 μm厚的硅膠膜的驅(qū)動(dòng)電壓為3.5 kV[44],因此,使用成本會(huì)比較高,而且EAP存在較多的失效形式,如應(yīng)力松弛、電擊穿、褶皺等[88],從而將會(huì)對(duì)果蔬采摘造成一定的不利影響。因此目前在果蔬采摘中該執(zhí)行器應(yīng)用率也比較低,其主要原因與SMA執(zhí)行器類似,都屬于智能材料,具有很高的柔順性,但由于該技術(shù)也處于起步階段,不適合采摘質(zhì)量和形狀較大的果蔬。不同的是EAP執(zhí)行器驅(qū)動(dòng)的軟體手能夠在 100 ms實(shí)現(xiàn)打開和關(guān)閉[89],反應(yīng)速度快、效率非常高,因此在果蔬采摘中的應(yīng)用要強(qiáng)于SMA軟體手。
圖7 EAP軟體手[86,89-90]Fig.7 EAP soft robotic grippers[86,89-90]
建模分析是機(jī)械手運(yùn)動(dòng)控制的基礎(chǔ)。通過分析末端執(zhí)行器、機(jī)械手各運(yùn)動(dòng)構(gòu)件的位置姿態(tài)與果蔬之間的關(guān)系,構(gòu)建果蔬采摘的運(yùn)動(dòng)學(xué)模型,是路徑規(guī)劃、實(shí)現(xiàn)穩(wěn)定抓取控制的基礎(chǔ)。運(yùn)動(dòng)學(xué)模型包括正運(yùn)動(dòng)學(xué)模型、逆運(yùn)動(dòng)學(xué)模型和微分運(yùn)動(dòng)學(xué)模型[91-92],而對(duì)果蔬采摘機(jī)械手的運(yùn)動(dòng)學(xué)建模研究主要是正運(yùn)動(dòng)學(xué)建模。文獻(xiàn)[42]表明這種方法相對(duì)比較簡(jiǎn)單,即在給定關(guān)節(jié)角度和速度的情況下可實(shí)現(xiàn)末端執(zhí)行器的有效抓取。
但對(duì)于軟體手物理模型的建立是一項(xiàng)極具有挑戰(zhàn)的工作。由于自身材料特性和連續(xù)的形變,無法像剛體運(yùn)動(dòng)學(xué)那樣利用桿件長(zhǎng)度和夾角進(jìn)行求解[93],即使最簡(jiǎn)單的正運(yùn)動(dòng)學(xué)也無法直接套用公式進(jìn)行求解。根據(jù)軟體手以恒定曲率變形的特點(diǎn),Jones等在常曲率假設(shè)的基礎(chǔ)上,運(yùn)用改進(jìn)的D-H模型和幾何分析研究出一套分段常曲率(piecewise constant curvature,PPC)理論模型[94-95],這種方法比較適合連續(xù)體機(jī)械臂和軟體手指等細(xì)長(zhǎng)結(jié)構(gòu),雖然大多數(shù)柔性細(xì)長(zhǎng)體結(jié)構(gòu)彎曲時(shí)并不是完全由圓弧組成,但可作近似圓弧處理。Duriez等[96]提出了基于有限元分析的可變固體力學(xué)的實(shí)時(shí)建模方法,該方法既可以對(duì)軟體機(jī)器人的工作環(huán)境進(jìn)行仿真,也可對(duì)機(jī)器人進(jìn)行逆運(yùn)動(dòng)學(xué)控制。Polygerinos[16]提出了針對(duì)線性增強(qiáng)型氣壓執(zhí)行器的分析模型,該模型可用于基于超彈性材料的加壓流體執(zhí)行器,為軟體執(zhí)行器的設(shè)計(jì)提供了理論支持。拉線軟體執(zhí)行器有較多的建模方法[97],這些方法允許曲率產(chǎn)生變化,如雅克比法和神經(jīng)網(wǎng)絡(luò)法[53,98]等。
此外,根據(jù)軟體手具體的工作環(huán)境和操作對(duì)象的不同,也可利用材料本身的性質(zhì)與試驗(yàn)數(shù)值分析方法建立執(zhí)行器的作動(dòng)輸出與輸入的函數(shù)關(guān)系。由于軟體材料的變形具有非線性、涉及多學(xué)科交叉等問題,因此對(duì)其進(jìn)行精確的建模還需要進(jìn)一步的嘗試。
裝置的靈活性對(duì)于果蔬采摘工作至關(guān)重要,而果蔬采摘機(jī)械手能夠像人手一樣靈活的抓取和采摘離不開控制系統(tǒng)[99]。果蔬采摘機(jī)械手的控制通??梢苑?層:?jiǎn)问种缚刂茖印⒍嗍种竻f(xié)調(diào)運(yùn)動(dòng)控制層和目標(biāo)軌跡跟蹤層[100]。
機(jī)械手對(duì)目標(biāo)果蔬進(jìn)行抓取時(shí),其指尖的位置信息和力信息是控制系統(tǒng)必要的反饋信息。因此,基于剛性元件的控制系統(tǒng),對(duì)于反饋信息的實(shí)時(shí)性和精確度有較高的要求,這就增加了控制系統(tǒng)的難度。近年來,國內(nèi)外學(xué)者在軟體手的閉環(huán)控制相關(guān)研究方面進(jìn)行了很多探索,如Fei等[101]首次提出了由4個(gè)柔性傳感器組成的閉環(huán)反饋控制系統(tǒng),并在滾動(dòng)軟體機(jī)器人中得到了應(yīng)用;Kang等[102]設(shè)計(jì)了利用慣導(dǎo) IMU(inertial measurement unit)監(jiān)控氣動(dòng)肌肉動(dòng)作的閉環(huán)控制系統(tǒng)。因此,對(duì)于軟體手的運(yùn)動(dòng)控制,可利用微型或柔性傳感器反饋關(guān)節(jié)角度,結(jié)合自適應(yīng)控制率,實(shí)現(xiàn)軟體手適應(yīng)采摘果蔬大小和形狀的抓取作業(yè)。軟體手的柔順性允許其通過形變適應(yīng)形狀不同或不確定的采摘對(duì)象,降低了對(duì)末端執(zhí)行器輸出力控制的要求,簡(jiǎn)化了軟體手的控制[103]。根據(jù)果蔬果皮特點(diǎn)的差異,所選擇的控制方式也不相同。開環(huán)控制方式可充分利用材料的柔順性降低輸出力的控制精度,適合操作像白菜、蘋果和梨等外皮有一定耐壓能力的果蔬;而像草莓、葡萄等外皮較為脆軟的果蔬選擇閉環(huán)控制更為安全。
軟體手的控制系統(tǒng)具有一定的開放性,可在不同的機(jī)器人本體上得到應(yīng)用和擴(kuò)展[104]。然而,軟體手具有無限的自由度與有限的執(zhí)行器,使得控制計(jì)算量比較大,無法實(shí)現(xiàn)精確和實(shí)時(shí)控制,因而還沒有適用于軟體機(jī)器人的通用控制理論[82],因此還需對(duì)果蔬采摘中的控制算法進(jìn)行深入研究。
近年來國內(nèi)外學(xué)者圍繞果蔬采摘技術(shù)做了很多研究,研制出了多種果蔬采摘機(jī)械手,但大多數(shù)由于采摘專一性高、效率低、損壞率高、裝置復(fù)雜和造價(jià)昂貴等因素未能實(shí)現(xiàn)真正的商業(yè)化,缺少實(shí)用價(jià)值。因此,針對(duì)果蔬生長(zhǎng)的特點(diǎn),果蔬采摘裝置需要具備采摘效率高、損壞率低、結(jié)構(gòu)簡(jiǎn)單和成本低等特性。采用軟體手作為果蔬采摘機(jī)器人的末端執(zhí)行器可較理想地滿足果蔬采摘的需求。但軟體手也需要?jiǎng)傂圆牧献鳛橹瓮瓿刹烧鲃?dòng)。因此,隨著研究的快速發(fā)展,基于單一材料的采摘裝置將會(huì)逐步受限,取而代之的將是結(jié)合智能材料、生物材料等多種材料的復(fù)合體[105]。同時(shí)要考慮到如果采摘手的柔順性過高,在遇到枝葉等稠密障礙物時(shí),執(zhí)行器易發(fā)生彎曲從而造成抓取失敗,這意味著果蔬采摘裝置須具備良好的柔順性、較高的通用性和感知能力。因此,通過剛性和柔性材料融合的“共融技術(shù)”,利用信息融合理論建立果蔬采摘控制策略,實(shí)現(xiàn)柔順性采摘,是未來果蔬采摘裝置的主要發(fā)展趨勢(shì)。隨著微型傳感器和電子皮膚[106-107]等技術(shù)的發(fā)展,多技術(shù)融合的智能化果蔬采摘軟體手將是未來果蔬采摘機(jī)械手的發(fā)展方向。
此外,由于果實(shí)的隨機(jī)性和所處的非結(jié)構(gòu)環(huán)境,自然生長(zhǎng)的果實(shí)并不利于末端執(zhí)行器進(jìn)行采摘作業(yè)。因此,為了提高生產(chǎn)效率,可通過改進(jìn)果實(shí)的栽植方式、對(duì)采摘的果樹進(jìn)行適當(dāng)?shù)男藜鬧6]以及搭建支架等方式以便于末端執(zhí)行器高效、準(zhǔn)確的對(duì)果實(shí)進(jìn)行采摘。
目前,大部分果蔬采摘機(jī)械手依然采用傳統(tǒng)的剛性機(jī)械手或欠驅(qū)動(dòng)機(jī)械手,控制精度要求高、操作難度大、通用性差,不能有效地實(shí)現(xiàn)對(duì)多種果蔬的無損采摘。新一代軟體操作手具有較高的靈活性和環(huán)境適應(yīng)性,在農(nóng)產(chǎn)品的抓取和采摘作業(yè)中具有廣泛的應(yīng)用前景。利用軟體手作為果蔬采摘機(jī)器人的末端執(zhí)行器,為果蔬的無損采摘提供了新的解決方案,同時(shí)也有利于軟體機(jī)器人的發(fā)展。盡管在軟體手的建模、控制和應(yīng)用方面還有很多問題需要解決,但它已經(jīng)帶來了現(xiàn)代果蔬采摘機(jī)械手發(fā)展的新契機(jī)。
本文通過對(duì)幾種常見軟體手的結(jié)構(gòu)特點(diǎn)和作動(dòng)方式的對(duì)比分析,發(fā)現(xiàn)氣動(dòng)軟體手和介電彈性軟體手能夠更好地克服果蔬采摘的難點(diǎn)。氣動(dòng)軟體手的作動(dòng)特點(diǎn)較好地符合了理想果蔬采摘機(jī)械手的要求,能夠?qū)崿F(xiàn)對(duì)果蔬的包絡(luò)和無損采摘,并且具有控制簡(jiǎn)單、操作容易、安全性高等特點(diǎn)。不僅如此,氣動(dòng)軟體手簡(jiǎn)單的結(jié)構(gòu)更容易讓果農(nóng)接受和使用,因此氣動(dòng)軟體手有望更好地應(yīng)用于果蔬采摘作業(yè)中。
軟體手涉及材料、化學(xué)、機(jī)械等多學(xué)科交叉,對(duì)它的研究剛剛起步,尚需要對(duì)設(shè)計(jì)、控制和制造方法進(jìn)行進(jìn)一步研究。首先,軟體手的驅(qū)動(dòng)方式還不夠完善,如氣動(dòng)驅(qū)動(dòng)和拉線驅(qū)動(dòng)均要外接笨重的驅(qū)動(dòng)源、SMA和EAP受自身材料特性的限制存在驅(qū)動(dòng)力不足等問題??衫眯滦偷闹悄懿牧?、生物材料研制出可適應(yīng)被抓取果蔬的變剛度軟體手。其次,對(duì)軟體手的設(shè)計(jì)方法并未實(shí)現(xiàn)統(tǒng)一,缺乏相關(guān)理論的指導(dǎo)。而且軟體結(jié)構(gòu)不同于傳統(tǒng)剛性機(jī)械結(jié)構(gòu),雖然可通過三維計(jì)算機(jī)軟件輔助建模,然而對(duì)于復(fù)雜的軟體結(jié)構(gòu)需要進(jìn)行分段或分層設(shè)計(jì),或是提出新的設(shè)計(jì)方法。最后,研究適合軟體手的建模和控制方法是十分重要的一個(gè)環(huán)節(jié)。對(duì)于軟體結(jié)構(gòu)有限驅(qū)動(dòng)器對(duì)應(yīng)無限自由度的特點(diǎn),要實(shí)現(xiàn)精確的建模和控制是十分復(fù)雜的。現(xiàn)有的建模技術(shù)在實(shí)際中難以應(yīng)用,特別是軟體手的柔順性使得動(dòng)力學(xué)建模很難滿足控制的要求。
面向果蔬采摘的軟體手是農(nóng)業(yè)裝備技術(shù)與軟體機(jī)器人的交叉融合,說明農(nóng)業(yè)裝備技術(shù)正朝著人-機(jī)器-環(huán)境共融的方向發(fā)展,因此軟體手在果蔬采摘中的應(yīng)用將使果蔬的無損采摘成為可能。
[參 考 文 獻(xiàn)]
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