高性能空心玻璃微珠制備技術(shù)與生產(chǎn)工藝2013年度執(zhí)行報(bào)告

張敬杰 嚴(yán)開祺 潘順龍

摘 要：該課題在“十一五”承擔(dān)任務(wù)的工作基礎(chǔ)上，開展高性能空心玻璃微珠的工程化技術(shù)研究，以實(shí)現(xiàn)高性能空心玻璃微珠的批量生產(chǎn)，進(jìn)而為固體浮力材料的國(guó)產(chǎn)化奠定堅(jiān)實(shí)的物質(zhì)基礎(chǔ)。 本課題2013年工作進(jìn)展順利，主要工作內(nèi)容如下： （1）深化密度為（0.38±0.02）g/cm3的空心玻璃微珠的研制工作。通過比對(duì)試驗(yàn)，在壓力為5500 psi時(shí)，T38的破損率為33.75%， VS5500的破損率為44.09%，課題所研制的密度為（0.38±0.02）g/cm3的空心玻璃微珠耐壓性能優(yōu)于3M公司同密度產(chǎn)品；（2） 進(jìn)行空心玻璃微珠表面改性探索性研究，為空心玻璃微珠/樹脂體系的結(jié)合提供依據(jù)；（3）海山公司采用相關(guān)空心玻璃微珠樣品，進(jìn)行浮力材料制備，并根據(jù)實(shí)驗(yàn)結(jié)果進(jìn)行工藝優(yōu)化、配方調(diào)整等工作，并進(jìn)行固體浮力材料性能測(cè)試，開展批量生產(chǎn)線規(guī)劃工作；（4）進(jìn)行固體浮力材料海上試驗(yàn)： 其中，搭載“深海海洋儀器設(shè)備規(guī)范化海上試驗(yàn)”2013年度航次進(jìn)行絞車吊放試驗(yàn)，并通過第三方獨(dú)立檢驗(yàn)，驗(yàn)證了課題研制的空心玻璃微珠制成的固體浮力材料樣塊吸水率性能達(dá)到課題任務(wù)書指標(biāo)要求。同時(shí)進(jìn)行了課題研制空心玻璃微珠與國(guó)外空心玻璃微珠制成的固體浮力材料的比對(duì)測(cè)試，試驗(yàn)結(jié)果表明兩者吸水率性能相當(dāng)。另外，通過潛標(biāo)試驗(yàn)驗(yàn)證了課題研制的空心玻璃微珠制成的固體浮力材料樣塊水下長(zhǎng)期吸水率性能達(dá)到課題任務(wù)書指標(biāo)要求。

關(guān)鍵詞：空心玻璃微珠 固體浮力材料

Abstract：This program is established on the in the basis of our work during "11th five-year plan".In order to realize the mass production of high-performance hollow glass microspheres， our work will mainly focus on the engineering research. This achievement will promote the technology of solid buoyancy material. Our work going smoothly in 2013， the main content is as follows：（1）We deepened the research on the hollow glass microspheres of the density（0.38±0.02）g/cm3.The comparison test indicates that the compression strength of T38 is better than S38， which from the 3M Company has the same density as T38. And the compression strength of T38 is even better than the S38hs， which has the volume collapse of 44.09% at the pressure of 5500 psi， while the volume collapse at 5500psi of T38 is only 33.75%.（2）We also researched on the surface modification of hollow glass microspheres， and provided the reference for the combination of hollow glass microspheres/resin system.（3）We prepared solid buoyancy material by homemade hollow glass microspheres and tested the mechanical behavior.Then we adjusted the formula and preparation process according to the testing results.（4）We also accomplished the sea tests of the solid buoyancy material. The winch test indicates that the pressure-resistance property of solid buoyancy material prepared by homemade hollow glass microspheres satisfy the contract requests. And the comparison test indicates that the pressure-resistance property of solid buoyancy material prepared by homemade hollow glass microspheres can be as well as the solid buoyancy material prepared by imported hollow glass microspheres. The subsurface buoy test indicates that solid buoyancy material prepared by homemade hollow glass microspheres can satisfy long-term deep sea circumstance.

Key words：Hollow glass microspheres，solid buoyancy material

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